- Intake System Overhaul -

Oh, the joys of a Tuned Port Injection (TPI) intake system!   Back when the engine ran like complete crap, I decided, right then, that I'd tear down the intake system and clean it up.  I noticed a few things, during that process, that needed attention such as several vacuum lines corroded and busted intake gaskets.   The IAC valve also needed cleaning.  I took this opportunity to port the plenum as well as get a pin-sized hole repaired in one of the water ports in the intake manifold.

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Intake manifold and valve covers removed.  All cleaned up and ready for reassembly.  Well, at least to the best of my ability!

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Inake manifold and valve covers installed.  I used two coats of engine enamel (aluminum) and two coats of engine enamel (clear coat)

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Fuel injectors and fuel rail installed.  The fuel injectors were cleaned and flowmatched at CruzinPerformance.   Great place and Rich did a superb job!

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It's getting a little late.  Thermostat and housing installed as well as the intake plenum and runners.  Now it's starting to look like an engine again!  The distributor is also installed

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Throttle body in place as well as various vacuum hoses and the PCV valve and line in place.  Installed the TPS and IAC.  Almost ready to tune her up!

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And this is how she looks today.  Well, almost.  I since, replaced the spark plug, wires cap and rotor.  I also installed the stock ignition coil back in.  I left the Accel alone for now.  It's a good backup I think!  With all this said and done, click here to hear her run with the 3-chamber Flowmaster (which is to be replaced by the DynoMax cat-back system).  You need WinAmp or a compatible MP3 player.  Keep in mind, it's been nearly two years since this ride has sounded like this, so be gentle.  She still needs more tuning to go!

Allan Reinike


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